Leading Provider of Industrial Automation and Control Solutions

Concrete batch mix plant

Concrete batch mix plant

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Precision-Engineered Concrete Batch Plant for Quality Production

Sai System & Control is a renowned company specializing in the design and manufacturing of advanced automation and control systems for concrete batch mix plants. With years of experience in the industry, Sai provides comprehensive solutions that ensure precise batching, mixing, and dispatching of concrete. Their systems are known for enhancing efficiency, reducing material wastage, and maintaining consistent quality standards across various construction projects.The company’s control systems feature cutting-edge technology, including digital interfaces, real-time monitoring, and automated data logging. These features allow plant operators to easily oversee the entire batching process, from raw material measurement to final discharge. Sai’s intelligent control solutions facilitate quick adjustments and troubleshooting, leading to increased productivity and minimized downtime for concrete production plants.

Sai System & Control offers highly customizable automation solutions tailored to meet the specific needs of different clients and plant sizes. Whether for small-scale or large industrial batching plants, their systems are designed to integrate seamlessly with existing equipment. This flexibility ensures optimal performance, scalability, and ease of operation, making Sai a trusted partner in the concrete manufacturing industry.

Concrete batch mix plant
ParameterSpecifications
Plant Capacity25 to 240 m³/hour (can vary based on model)
Batching Accuracy±1% for cement, ±2% for aggregates
Mixer TypeTwin-shaft mixer, planetary mixer, or drum mixer
Aggregate StorageMultiple bins, typically 3-4, with individual weighers
Cement StorageSilo with automated feeding system
Water SystemWater weighing system with automatic control
Control SystemFully automatic PLC-based control panel
Weighing SystemElectronic load cell-based weighing for precise batching
Discharge HeightVariable, typically 3-5 meters
Power Supply415V, 3-phase, or as per site requirements
MobilityStationary or mobile/ skid-mounted options
Dust Collection SystemBag filters or cyclones for environmental compliance
Water Recycling SystemOptional, for reducing water consumption
Dimensions (L×W×H)Varies based on capacity and configuration
Weight of PlantRanges from 10 tons (small units) to over 100 tons (large units)
AccessoryDescriptionPurpose/Benefit
Cement SilosStorage silos with automatic feeding systemsEnsures consistent cement supply, reduces handling time
Water Recycling SystemRecycles excess water and washout materialsReduces water consumption, environmental compliance
Dust Collection SystemBag filters, cyclones, or scrubbers to control dust emissionsEnvironmental protection and regulatory compliance
Aggregate Conveyor BeltAdditional conveyor systems for faster aggregate transferEnhances efficiency and reduces manual handling
Mobile/Skid-mounted FramePortable plant options for easy relocationSuitable for site-specific or temporary projects
Automation System UpgradesAdvanced PLC, SCADA, or touchscreen control panelsImproves accuracy, monitoring, and ease of operation
Batching SoftwareSoftware for detailed batching control and reportingBetter management and documentation of operations
Vibration FeedersFor precise feeding of aggregates and cementEnsures uniform flow and accurate batching
Cooling SystemsFor controlling temperature of concrete in hot climatesMaintains concrete quality during high temperatures
Overhead Hoppers & ChutesAdditional hoppers for multiple ingredientsEnables multi-material batching with ease
Generator SetsPower backup for plant operation during power failureEnsures continuous production, especially in remote areas
Remote Operation PanelsWireless or wired remote controls for plant operationEnhances safety and operational convenience
Aggregate Pre-weighing SystemPre-measurement of aggregates before batchingImproves batching accuracy and efficiency
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