Concrete batch mix plant
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Concrete batch mix plant
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Precision-Engineered Concrete Batch Plant for Quality Production
Sai System & Control is a renowned company specializing in the design and manufacturing of advanced automation and control systems for concrete batch mix plants. With years of experience in the industry, Sai provides comprehensive solutions that ensure precise batching, mixing, and dispatching of concrete. Their systems are known for enhancing efficiency, reducing material wastage, and maintaining consistent quality standards across various construction projects.The company’s control systems feature cutting-edge technology, including digital interfaces, real-time monitoring, and automated data logging. These features allow plant operators to easily oversee the entire batching process, from raw material measurement to final discharge. Sai’s intelligent control solutions facilitate quick adjustments and troubleshooting, leading to increased productivity and minimized downtime for concrete production plants.
Sai System & Control offers highly customizable automation solutions tailored to meet the specific needs of different clients and plant sizes. Whether for small-scale or large industrial batching plants, their systems are designed to integrate seamlessly with existing equipment. This flexibility ensures optimal performance, scalability, and ease of operation, making Sai a trusted partner in the concrete manufacturing industry.
- Features of Concrete batch mix plant
- Automated Control System
- High-Quality Components
- Flexible Capacity Options
- Accurate Weighing and Batching
- Mobility and Scalability
- Environmental Compliance
- User-Friendly Operation
- Applications of Concrete batch mix plant
- Commercial and Residential Construction
- Road Construction and Pavements
- Infrastructure Projects
- Precast and Prefabricated Industries
- Mining and Heavy Industries
- Disaster Recovery and Emergency Construction
- Industrial and Commercial Pavements
- Specifications of Concrete batch mix plant
| Parameter | Specifications |
| Plant Capacity | 25 to 240 m³/hour (can vary based on model) |
| Batching Accuracy | ±1% for cement, ±2% for aggregates |
| Mixer Type | Twin-shaft mixer, planetary mixer, or drum mixer |
| Aggregate Storage | Multiple bins, typically 3-4, with individual weighers |
| Cement Storage | Silo with automated feeding system |
| Water System | Water weighing system with automatic control |
| Control System | Fully automatic PLC-based control panel |
| Weighing System | Electronic load cell-based weighing for precise batching |
| Discharge Height | Variable, typically 3-5 meters |
| Power Supply | 415V, 3-phase, or as per site requirements |
| Mobility | Stationary or mobile/ skid-mounted options |
| Dust Collection System | Bag filters or cyclones for environmental compliance |
| Water Recycling System | Optional, for reducing water consumption |
| Dimensions (L×W×H) | Varies based on capacity and configuration |
| Weight of Plant | Ranges from 10 tons (small units) to over 100 tons (large units) |
- Accessories of Concrete batch mix plant
| Accessory | Description | Purpose/Benefit |
| Cement Silos | Storage silos with automatic feeding systems | Ensures consistent cement supply, reduces handling time |
| Water Recycling System | Recycles excess water and washout materials | Reduces water consumption, environmental compliance |
| Dust Collection System | Bag filters, cyclones, or scrubbers to control dust emissions | Environmental protection and regulatory compliance |
| Aggregate Conveyor Belt | Additional conveyor systems for faster aggregate transfer | Enhances efficiency and reduces manual handling |
| Mobile/Skid-mounted Frame | Portable plant options for easy relocation | Suitable for site-specific or temporary projects |
| Automation System Upgrades | Advanced PLC, SCADA, or touchscreen control panels | Improves accuracy, monitoring, and ease of operation |
| Batching Software | Software for detailed batching control and reporting | Better management and documentation of operations |
| Vibration Feeders | For precise feeding of aggregates and cement | Ensures uniform flow and accurate batching |
| Cooling Systems | For controlling temperature of concrete in hot climates | Maintains concrete quality during high temperatures |
| Overhead Hoppers & Chutes | Additional hoppers for multiple ingredients | Enables multi-material batching with ease |
| Generator Sets | Power backup for plant operation during power failure | Ensures continuous production, especially in remote areas |
| Remote Operation Panels | Wireless or wired remote controls for plant operation | Enhances safety and operational convenience |
| Aggregate Pre-weighing System | Pre-measurement of aggregates before batching | Improves batching accuracy and efficiency |