Leading Provider of Industrial Automation and Control Solutions

Asphalt Hot Mix Plant

Asphalt Hot Mix Plant

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High-Quality Asphalt Hot Mix Plant for Durable Road Construction Projects

Sai System & Control Company is a leading manufacturer and supplier of high-quality Asphalt Hot Mix Plants, renowned for their durability, efficiency, and advanced technological features. The company specializes in designing plants that cater to the diverse needs of construction and road-building industries. Their Asphalt Hot Mix Plants are engineered to deliver consistent, high-grade asphalt mixes suitable for various projects, ranging from small-scale developments to large infrastructure projects. compositions. The Asphalt Hot Mix Plants from Sai System & Control incorporate state-of-the-art automation and control systems, ensuring precise operation and minimal manual intervention. Equipped with PLC-based control panels, these plants allow for easy monitoring and adjustments, leading to uniform mixing and optimal temperature control. The use of modern burners, dust collection systems, and moisture control mechanisms enhances environmental compliance and operational efficiency. Their plants are designed with modular construction for easy installation, maintenance, and scalability.

These include advanced drying drums, bitumen tanks, vibrating screens, and emission control devices. The company also provides auxiliary components such as water spraying systems, overband magnets, and safety accessories to ensure smooth and safe operation. Their focus on tailor-made solutions helps clients achieve high productivity and quality standards, regardless of project size or complexity.

Asphalt Hot Mix Plant
SpecificationDetails
Plant TypeStationary / Mobile Hot Mix Plant
Production Capacity30 TPH to 150 TPH
No. of Cold Feed Bins3 to 4 Bins (Customizable)
Drying DrumContinuous Type, with flights inside
Burner TypeDiesel / LDO / Furnace Oil compatible
Bitumen Tank Capacity15,000 to 30,000 Liters
Filler UnitManual or Automatic
Dust Collection SystemWet Scrubber / Bag Filter (Optional)
Control PanelPLC Based Automatic Panel by Sai System & Control
Power Supply3 Phase, 415 V, 50/60 Hz
Thermal EfficiencyOptimized for low fuel consumption
Mixer TypeTwin Shaft or Drum Type
Fuel ConsumptionApprox. 5.5 to 7.5 Liters per ton
Exhauster FanHigh Capacity with Pollution Control Support
Hot Mix Storage SiloOptional, 5–25 Tons Capacity
Plant MobilityTrailer Mounted (Optional for Mobile Units)
AccessoryDescriptionPurpose/Benefit
Bitumen PumpPump for accurate bitumen transferEnsures precise dosage, reduces wastage
Dust Collector / BaghouseFiltration system for emission controlEnvironmental compliance, cleaner operation
Cold Aggregate FeederAdditional feeders for different aggregate sizesImproves feeding accuracy and mix quality
Scales / Weighing SystemDigital or analog weighing for aggregates, bitumen, fillerEnsures accurate mix proportions
Control Cabin / Operator CabinEnclosed space for control and monitoringEnhances operator comfort and safety
Water Spraying SystemFor aggregate cooling or dust suppressionReduces dust, improves cold feed accuracy
Hydraulic SystemFor moving components like mixer or dryer partsFacilitates easy maintenance and operation
Mobile Chassis / SkidFor portable or skid-mounted unitsEnhances mobility and quick installation
Overhead Crane / GantryFor lifting heavy components during maintenanceSafety and ease of component handling
Temperature Control SystemFor precise control of bitumen and aggregate heatingEnsures consistent mix quality
Automation Software / SCADAAdvanced monitoring and control softwareImproves process management and diagnostics
Generator Set (Gen-set)Standalone power supply for remote or backup powerEnsures continuous operation in power outages
Cooling SystemFor rapid cooling of hot components or mixImproves handling and transportation of mix
Sampling Units / SamplersFor quality control testingEnsures mix meets specified standards
Safety EquipmentFire extinguishers, safety barriers, alarmsEnsures safe operation and compliance
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