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Sai System & Control

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Sai System & Control

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+91 98243 78071

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Drum Mix Electric Plant Control Panel

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Drum Mix Electric Plant Control Panel

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High-Performance Control Panel for Asphalt Mixing Plant

The Drum Mix Electric Plant Control Panel is a vital component in the automation and operation of asphalt drum mix plants. It provides centralized control over various plant functions, including burner control, temperature monitoring, bitumen and filler feeding, and drum rotation speed. Designed with precision and durability in mind, the control panel ensures seamless synchronization between mechanical and electrical systems, optimizing plant performance. Equipped with advanced PLC (Programmable Logic Controller) systems, the control panel offers user-friendly interfaces for real-time monitoring and data logging. Operators can easily adjust settings and monitor operational parameters through digital displays and control switches. This reduces human error and increases the overall safety and efficiency of the plant’s operation.

Built to withstand harsh industrial environments, the panel is housed in a weatherproof and dust-resistant enclosure. It features high-quality electrical components, including circuit breakers, contactors, and relays, ensuring reliable performance even in extreme conditions. Safety interlocks and alarms are integrated to prevent equipment damage and ensure operator safety. Built to withstand harsh industrial environments, the panel is housed in a weatherproof and dust-resistant enclosure. 

Drum Mix Electric Plant Control Panel
  • Features of Drum Mix Electric Plant Control Panel
  • PLC-Based Control System
  • User-Friendly Interface
  • Real-Time Monitoring
  • Safety Interlocks
  • High-Quality Components
  • Weatherproof Enclosure
  • Energy Efficient Design
  • Applications of Drum Mix Electric Plant Control Panel
  • Asphalt Drum Mix Plants
  • Highway and Road Construction Projects
  • Urban Infrastructure Development
  • Industrial Asphalt Production Units
  • Mobile Drum Mix Plants
  • Maintenance and Repair Projects
  • Civil Engineering and Construction Companies
  • Specifications of Drum Mix Electric Plant Control Panel
SpecificationDetail
PhaseSingle-phase
Connected Load Power28 hp (~18 kW)
Production Capacity30–150 Ton/hr
Shipping Weight5.2 Ton
Approximate Price₹300,000 (INR)
Material & FinishPowder-coated steel enclosure, weather-resistant
Surface ColorGrey / White (varies by model)
Rated Voltage & Frequency415 V / 50 Hz (typical for drum mix control panels)
Ingress ProtectionTypically IP65 (dust- and weather-resistant)
Control SystemPLC/microprocessor-based, with AC drives for feeders, burners, drum etc.
InstrumentationIncludes flow meters, temperature scanners, set-point indicators
Data Logging & InterfaceOne-year log history; RS‑232/PC printing interface; SCADA-ready
Safety FeaturesSequenced interlocks, fault alarms, overload & power irregularity protection
Synchronization & TotalizationControls feeders; totalizers for aggregate, filler, bitumen; auto-tarring, timers
Calibration & DiagnosticsFront-panel calibration; I/O swapping; fault diagnostics
  • Accessories of Drum Mix Electric Plant Control Panel
AccessoryDescription / Function
PLC Controller UnitCentral processing system for automatic control and logic sequencing.
HMI / Display ScreenUser interface with touchscreen or digital display for monitoring and input.
AC Drive (VFD)Controls the speed of motors used in feeders, blower, burner, and drum.
Load Cell Interface ModuleConnects load cells for measuring material weights like aggregate and bitumen.
Temperature ControllerDigital unit to monitor and control temperature of bitumen and dryer drum.
Solid State Relays (SSR)Used for high-speed switching and temperature control.
Circuit Breakers / MCBsProvides overcurrent protection for electrical components.
Contactors & Overload RelaysProtects and controls motor operations.
Push Buttons & Selector SwitchesUsed for manual control and system mode selection.
Emergency Stop SwitchFor immediate plant shutdown in case of emergency.
Mimic Diagram PanelLED display panel showing live status of motors, feeders, and burners.
Alarm Annunciator PanelVisual and audible alerts for faults or system issues.
Digital Flow MetersMonitors flow rate of bitumen and filler.
Power Supply Unit (SMPS)Converts incoming AC to DC for PLC and control circuits.
RS-232 / PC Communication PortFor data transfer, logging, and remote system interface.
Industrial Cooling FanMaintains optimal panel temperature during operation.
Terminal Blocks & Wiring KitOrganizes and connects internal wiring safely and neatly.
Wiring HarnessPre-assembled wires and connectors for easy and fast installation.
Panel Light / Indicator LampsIndicates power, motor status, fault, or operational conditions.
Data Logger Unit (Optional)Stores production and fault data for later analysis.
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