Leading Provider of Industrial Automation and Control Solutions

Sai System & Control

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+91 98243 78071

Sai System & Control

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+91 98243 78071

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Construction Machinery Control Panel

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Construction Machinery Control Panel

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Weatherproof Control System for Construction Equipment

The Construction Machinery Control Panel from Sai System & Control is engineered for commanding and automating heavy-duty construction equipment like concrete batching machines, mobile asphalt plants, and other site machinery. Designed for capacities spanning 30–150 ton/hour, this panel accommodates single‑phase systems with a power load rating around 18.6 kW, making it suitable for robust site operations.Built with industrial-grade components and a powder-coated steel enclosure, the control panel withstands harsh outdoor environments. It’s designed to deliver high durability, corrosion resistance, and thermal endurance—traits for which Sai System & Control products are well-known . The estimated shipping weight stands at approximately 4.2 ton, reflecting the panel’s rugged and heavy-duty construction

The panel features PLC-based automation to manage operations seamlessly—accurately controlling motor drives, feeders, burners, and other connected machinery. It integrates real-time monitoring via digital displays, mimic diagrams, and LED indicators, offering clear visibility into operational status and control parameters. Safety and reliability are paramount: the panel includes emergency stop mechanisms, sequenced interlocks, fault detection, and overload protection to minimize risks during operations. 

Construction Machinery Control Panel
  • Features of Construction Machinery Control Panel
  • PLC-Based Automation
  • User-Friendly Interface
  • Real-Time Monitoring
  • Rugged Enclosure Design
  • Overload and Short Circuit Protection
  • Emergency Stop Function
  • Multi-Machine Compatibility
  • Applications of Construction Machinery Control Panel
  • Road Construction Equipment
  • SCADA & Automation Integration
  • Dedicated Machinery Control
  • Flow & Totalizer Monitoring
  • Environmental and Emissions Control
  • Data Logging and Telemetry
  • Precision Control and Automation
  • Specifications of Construction Machinery Control Panel
SpecificationDetails / Range
Approximate Price₹2.5 lakh per panel (approx. ₹2.85–3.25 lakh for Hot Mix, Batching Plant configurations)
Capacity30–150 ton/hr plant throughput
Power Rating~18.6 kW; other variants available (e.g. 25–50 BHP or higher)
Voltage / Phase110 V, 220 V, 380 V, 440 V options; single or three-phase systems
Panel TypePLC-based control, often with digital display and SCADA integration
DisplayDigital displays; dual-display in SCADA panels (HMI + local display)
IP RatingIP55 (on batching control panels) for field durability
Dimensions / BuildMS (mild steel) enclosure; sheet-metal fabricated; multi-size options across product lines
Weight / Shipping WeightApprox. 4.2 metric tons for full panel + components
Totalizer / Flow Indicator ModelsTTLC‑DL and SMS‑144‑AL; ~144 × 144 × 165 mm; ~4 kg; single-phase 220 VAC (optional 380 V)
WarrantyApprox. 1-year standard warranty on panels and totalizers
Manufacturing DetailsGujarat-based, established since early 2000’s; ISO-certified quality processes
Delivery Lead Time3–10 working days after order placement
  • Accessories of Construction Machinery Control Panel
AccessoryDescription & PurposeNotable Features / Models
Digital Flow Rate Indicator (Totalizer)Used to measure, record, and display material or fluid flow for batching accuracy and quality controlModels like TTLC‑DL and SMS‑144‑AL, approx. 144 × 144 × 165 mm, ~4 kg
PLC & HMI ModulesCore automation hardware—controls sequence logic, monitors sensors, operator interfacePLC-based panels with digital/local displays; SCADA-ready ± dual-display
VFD / Drives PanelControls speeds of feeders, conveyors, mixers; facilitates variable frequency motor operationAC drives offered as separate panels or integrated modules
Motor Control Center (MCC)Houses motor starters, contactors, overload relays, fuses/circuit-breakers for distributed machine controlSheet-metal fabricated, modular, plug-in drive or contactor bays, dust-resistant enclosures
Safety & Interlock RelaysEnsures operational and safety interlocks (e‑stops, overload, emergency cutoffs)Integrated with PLC logic and panel wiring for safety assurance
Instrumentation SensorsSensors for monitoring material-levels, flow, temperature, speed, etc.Examples include proximity, limit, zero-speed, belt‑rupture, rotary paddle level switches (though not specific to Sai Ahmedabad)
Printer / Auxiliary DevicesOptional modules for data logging or process traceability, usually deployed with SCADA / PLC outputsOptional printer/UPS/PC integration available on request
Enclosures / PanelsBuilt to protect and house the electrical & control componentsMS enclosures, IP55 rating (for field durability), powder-coated finish, custom cut-outs, cable entry options
Power Distribution ModulesIncludes busbars, distribution blocks, circuit breakers/fuse panels to manage power supply to motors and control circuitsIntegrated into or alongside MCC panels; ensures neat cable terminations & safety
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