Asphalt Hot Mix Plant
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Asphalt Hot Mix Plant
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High-Quality Asphalt Hot Mix Plant for Durable Road Construction Projects
Sai System & Control Company is a leading manufacturer and supplier of high-quality Asphalt Hot Mix Plants, renowned for their durability, efficiency, and advanced technological features. The company specializes in designing plants that cater to the diverse needs of construction and road-building industries. Their Asphalt Hot Mix Plants are engineered to deliver consistent, high-grade asphalt mixes suitable for various projects, ranging from small-scale developments to large infrastructure projects. compositions. The Asphalt Hot Mix Plants from Sai System & Control incorporate state-of-the-art automation and control systems, ensuring precise operation and minimal manual intervention. Equipped with PLC-based control panels, these plants allow for easy monitoring and adjustments, leading to uniform mixing and optimal temperature control. The use of modern burners, dust collection systems, and moisture control mechanisms enhances environmental compliance and operational efficiency. Their plants are designed with modular construction for easy installation, maintenance, and scalability.
These include advanced drying drums, bitumen tanks, vibrating screens, and emission control devices. The company also provides auxiliary components such as water spraying systems, overband magnets, and safety accessories to ensure smooth and safe operation. Their focus on tailor-made solutions helps clients achieve high productivity and quality standards, regardless of project size or complexity.
- Features of Asphalt Hot Mix Plant
- Accurate Weighing & Mixing
- High Production Capacity
- Energy Efficient Operation
- Durable Construction
- Data Logging and Reporting
- Safety and Alarms
- Customizable Design
- Applications of Asphalt Hot Mix Plant
- National and State Highway Construction
- Urban and City Road Projects
- Airport Runways and Taxiways
- Industrial and Commercial Complex Roads
- Parking Areas and Driveways
- Bridge Approaches and Access Roads
- Repair and Resurfacing Work
- Specifications of Asphalt Hot Mix Plant
| Specification | Details |
| Plant Type | Stationary / Mobile Hot Mix Plant |
| Production Capacity | 30 TPH to 150 TPH |
| No. of Cold Feed Bins | 3 to 4 Bins (Customizable) |
| Drying Drum | Continuous Type, with flights inside |
| Burner Type | Diesel / LDO / Furnace Oil compatible |
| Bitumen Tank Capacity | 15,000 to 30,000 Liters |
| Filler Unit | Manual or Automatic |
| Dust Collection System | Wet Scrubber / Bag Filter (Optional) |
| Control Panel | PLC Based Automatic Panel by Sai System & Control |
| Power Supply | 3 Phase, 415 V, 50/60 Hz |
| Thermal Efficiency | Optimized for low fuel consumption |
| Mixer Type | Twin Shaft or Drum Type |
| Fuel Consumption | Approx. 5.5 to 7.5 Liters per ton |
| Exhauster Fan | High Capacity with Pollution Control Support |
| Hot Mix Storage Silo | Optional, 5–25 Tons Capacity |
| Plant Mobility | Trailer Mounted (Optional for Mobile Units) |
- Accessories of Asphalt Hot Mix Plant
| Accessory | Description | Purpose/Benefit |
| Bitumen Pump | Pump for accurate bitumen transfer | Ensures precise dosage, reduces wastage |
| Dust Collector / Baghouse | Filtration system for emission control | Environmental compliance, cleaner operation |
| Cold Aggregate Feeder | Additional feeders for different aggregate sizes | Improves feeding accuracy and mix quality |
| Scales / Weighing System | Digital or analog weighing for aggregates, bitumen, filler | Ensures accurate mix proportions |
| Control Cabin / Operator Cabin | Enclosed space for control and monitoring | Enhances operator comfort and safety |
| Water Spraying System | For aggregate cooling or dust suppression | Reduces dust, improves cold feed accuracy |
| Hydraulic System | For moving components like mixer or dryer parts | Facilitates easy maintenance and operation |
| Mobile Chassis / Skid | For portable or skid-mounted units | Enhances mobility and quick installation |
| Overhead Crane / Gantry | For lifting heavy components during maintenance | Safety and ease of component handling |
| Temperature Control System | For precise control of bitumen and aggregate heating | Ensures consistent mix quality |
| Automation Software / SCADA | Advanced monitoring and control software | Improves process management and diagnostics |
| Generator Set (Gen-set) | Standalone power supply for remote or backup power | Ensures continuous operation in power outages |
| Cooling System | For rapid cooling of hot components or mix | Improves handling and transportation of mix |
| Sampling Units / Samplers | For quality control testing | Ensures mix meets specified standards |
| Safety Equipment | Fire extinguishers, safety barriers, alarms | Ensures safe operation and compliance |