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Asphalt batch mix plant

Asphalt batch mix plant

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Thank you for your interest in Sai System & Control. If you have any questions regarding our products, services, or technical solutions, we are here to help. Whether you need detailed specifications, pricing, or a customized solution, our expert team is ready to assist you.

Custom Asphalt Batch Mix Plants Designed for Your Project Needs

An Asphalt Batch Mix Plant is a crucial piece of equipment in modern road construction projects. It is designed to produce high-quality asphalt mixtures by accurately combining aggregates, bitumen, and other additives in controlled batches. These plants play a vital role in ensuring durability and strength in road surfaces, highways, airports, and parking lots.The process begins with the heating and drying of aggregates, which are then screened and stored in hot bins. From there, precise amounts of each material are weighed and mixed together in a mixing unit. The batch process allows for better quality control and flexibility in mix design, making it ideal for projects that require specific asphalt compositions.

Modern asphalt batch mix plants come equipped with advanced control systems that allow operators to monitor and adjust every stage of production. These systems enhance accuracy, reduce waste, and improve overall efficiency. Plants are also available in stationary and mobile configurations, offering versatility based on the scale and location of the project. At Sai System & Control, we provide state-of-the-art asphalt batch mix plants that meet the highest industry standards. 

Asphalt batch mix plant
ABP-80ABP-120ABP-160
Plant Capacity @ 3% moisture Content80 tnh120 tph160 tph
Cold Feed BinsNo. of Feeders */Total Capacity4/25 m²4/37.5 m34/43.75 m3
Charging ConveyorCapacity100 tph140 tph180 tph
Dryer DrumDiameter x Length1.6 m x 6 m1.8 m x 7 m2.1 m x 8 m
Drive TypeSaddle type chain driveFour wheeled Friction drive
BurnerCapacity6.5 MW11.8 MW13.6 MW
TypeHigh pressure, Fully automatic, modulating
Fuel*DieselDieselDiesel
Pollution Control UnitDual Stage Type
PrimaryCentrifugal Double Cyclone1.4 m x 3 m1.4 m x 3 m1.4 m x 3 m
SecondaryWet Dust Type*Bag House Filter
Bag House FilterReverse air flow type*
Filtering Area285 m²390 m2435 m2
Hot elevatorCapacity100 tph140 tph180 tph
TypeFour deck vibrating
Capacity100 tph140 tph180 tph
Hot Aggregates BinNumber of Bins444
Aggregates Weigh BinCapacity1000 kgs1500 kgs2000 kgs
Filler Weigh BinCapacity200 kqs300 kgs300 kgs
Bitumen Weigh BinCapacity150 kgs225 kgs225 kgs
Filler - Feeding SystemFiller Elevator Capacity14 tph21 tph21 tph
Filler Storage Bin Capacity0.4m ^ 30.6 m30.6 m3
Asphalt Feeding PumpCapacity240 lpm450 lpm450 lpm
Asphalt Spray PumpCapacity460 lpm800 lpm1000 lpm
Mixing UnitTypeTwin shaft hot oil jacketed pugmill unit
Capacity1000 kg/batch*1500 kg/ batch*2000 kg/ batch*
Cycle Time45 secs.45 secs.45 secs.
Control PanelTypeFully computerised with manual over-ride
Filler SiloCapacity4/10/15/30/40 tons
Bitumen TanksCapacity15/30/50 tons
Heating TypeDierct / Hot Oil heating type
Hot Oil HeaterTypeNormal pressure horizontal tubular boiler
Capacity500 000 Kcal/hr.
Hot Mix Storage SiloCapacity25/50/30 x 2/80 tons
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