Asphalt batch mix plant
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Asphalt batch mix plant
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Custom Asphalt Batch Mix Plants Designed for Your Project Needs
An Asphalt Batch Mix Plant is a crucial piece of equipment in modern road construction projects. It is designed to produce high-quality asphalt mixtures by accurately combining aggregates, bitumen, and other additives in controlled batches. These plants play a vital role in ensuring durability and strength in road surfaces, highways, airports, and parking lots.The process begins with the heating and drying of aggregates, which are then screened and stored in hot bins. From there, precise amounts of each material are weighed and mixed together in a mixing unit. The batch process allows for better quality control and flexibility in mix design, making it ideal for projects that require specific asphalt compositions.
Modern asphalt batch mix plants come equipped with advanced control systems that allow operators to monitor and adjust every stage of production. These systems enhance accuracy, reduce waste, and improve overall efficiency. Plants are also available in stationary and mobile configurations, offering versatility based on the scale and location of the project. At Sai System & Control, we provide state-of-the-art asphalt batch mix plants that meet the highest industry standards.Â
- Features of Asphalt batch mix plant
- Accurate Batching System
- Efficient Dryer Drum
- Multi-Deck Vibrating Screens
- Hot Bins with Level Indicators
- Twin Shaft or Paddle Mixer
- Dust Collection System
- Bitumen and Filler Storage Units
- Applications of Asphalt batch mix plant
- Highway and Expressway Construction
- Urban Road Development
- Repair and Maintenance Works
- Race Tracks and Sports Surfaces
- Port and Dock Yard Roads
- Municipal Infrastructure Projects
- Industrial and Commercial Pavements
- Specifications of Asphalt batch mix plant
| ABP-80 | ABP-120 | ABP-160 | ||
| Plant Capacity @ 3% moisture Content | 80 tnh | 120 tph | 160 tph | |
| Cold Feed Bins | No. of Feeders */Total Capacity | 4/25 m² | 4/37.5 m3 | 4/43.75 m3 |
| Charging Conveyor | Capacity | 100 tph | 140 tph | 180 tph |
| Dryer Drum | Diameter x Length | 1.6 m x 6 m | 1.8 m x 7 m | 2.1 m x 8 m |
| Drive Type | Saddle type chain drive | Four wheeled Friction drive | ||
| Burner | Capacity | 6.5 MW | 11.8 MW | 13.6 MW |
| Type | High pressure, Fully automatic, modulating | |||
| Fuel* | Diesel | Diesel | Diesel | |
| Pollution Control Unit | Dual Stage Type | |||
| Primary | Centrifugal Double Cyclone | 1.4 m x 3 m | 1.4 m x 3 m | 1.4 m x 3 m |
| Secondary | Wet Dust Type* | Bag House Filter | ||
| Bag House Filter | Reverse air flow type* | |||
| Filtering Area | 285 m² | 390 m2 | 435 m2 | |
| Hot elevator | Capacity | 100 tph | 140 tph | 180 tph |
| Type | Four deck vibrating | |||
| Capacity | 100 tph | 140 tph | 180 tph | |
| Hot Aggregates Bin | Number of Bins | 4 | 4 | 4 |
| Aggregates Weigh Bin | Capacity | 1000 kgs | 1500 kgs | 2000 kgs |
| Filler Weigh Bin | Capacity | 200 kqs | 300 kgs | 300 kgs |
| Bitumen Weigh Bin | Capacity | 150 kgs | 225 kgs | 225 kgs |
| Filler - Feeding System | Filler Elevator Capacity | 14 tph | 21 tph | 21 tph |
| Filler Storage Bin Capacity | 0.4m ^ 3 | 0.6 m3 | 0.6 m3 | |
| Asphalt Feeding Pump | Capacity | 240 lpm | 450 lpm | 450 lpm |
| Asphalt Spray Pump | Capacity | 460 lpm | 800 lpm | 1000 lpm |
| Mixing Unit | Type | Twin shaft hot oil jacketed pugmill unit | ||
| Capacity | 1000 kg/batch* | 1500 kg/ batch* | 2000 kg/ batch* | |
| Cycle Time | 45 secs. | 45 secs. | 45 secs. | |
| Control Panel | Type | Fully computerised with manual over-ride | ||
- Accessories of Asphalt batch mix plant
| Filler Silo | Capacity | 4/10/15/30/40 tons |
| Bitumen Tanks | Capacity | 15/30/50 tons |
| Heating Type | Dierct / Hot Oil heating type | |
| Hot Oil Heater | Type | Normal pressure horizontal tubular boiler |
| Capacity | 500 000 Kcal/hr. | |
| Hot Mix Storage Silo | Capacity | 25/50/30 x 2/80 tons |